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No Air Control? How to Rebuild Your Air Control Dial and Valve in a 2004-2005 Hot Spring Spa

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Welcome to Backyardplus! In this post, we show you how to rebuild your air control dial and valve in a 2004-2005 Hot Spring spa. If your air valve has stopped working, this rebuild may fix your issue. Before we get started, lets go over the tools and parts you will need.

Tools you will need:

  • Flathead screwdriver or knife

Parts you will need:

  • 2 x O-ring, 15/16” I.D. 1-1/16” O.D., Width 1/16”
  • Silicone grease

Step 1. Remove the air control valve from the spa by pressing it down and turning it counterclockwise simultaneously. Lift up on the bezel to remove it from the valve body. (Sometimes these can be tricky to remove).

how to rebuild your air control dial and valve
Step 1.1 pull it up and out-

Step 2. The air control valve consists of several parts. Remove the housing of the valve by pulling and wiggling it back and forth until it comes off.

Step 2.1-
Step 2. Pull housing off-

Step 3. Remove the inner silicone sleeve and the foam and place them both inside the housing with the air holes in perfect alignment.

Step 3.-
Step 3.1-

Step 4. Cover the dial/stem with silicone grease.

Step 4. Silicone grease-

Step 5. Align the dial/stem with the housing and push the housing into place until you hear a snap.

Step 5. Align the housing-
Step 5.1-

Step 6. Remove the two O-rings.

Step 6. Remove o rings-

Step 7. Cover the new O-rings with silicone grease.

Step 7. Grease the new ones-
Step 7.1 Grease the two o rings-

Step 8. Install the new O-rings.

Step 8. Install the new o rings-

Step 9. Install the air valve into the spa by pressing the dial down and turning it clockwise simultaneously.

Step 10. Install the air valve-

Step 10. Test the air control valve.

Step 11. Test the air control valve-

Good job!

Good job 2-

Watch the video here! No Air Control? How to Rebuild Your Air Control Dial and Valve in a 2004-2005 Hot Spring Spa


Questions about your spa? Contact us! We are the top Hotspring spa parts retailer on the web.

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In addition to “No Air Control? How to Rebuild the Air Control Valve Insert in a 2004-2005 Hot Spring Spa,” we offer:

  • Our Parts Finder which allows you to find exact-match replacements for your hot tub
  • Free technical support that will allow you to maintain and repair your own spa accordingly
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Our goal here at Backyard Plus is to help save you money by avoiding costly service calls for repairs that you can easily do yourself!

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